Polyurethane Foams: Fire Retardant Properties

Polyurethane Foams: Fire Retardant Properties


Investigation of the Fire Retardant Properties of Polyurethane Foams by means of Simultaneous Thermal Analysis and Evolved Gas Analysis

Success Story for the University Politehnica of Bucharest and NETZSCH- Gerätebau GmbH
from Prof. Dr. Ovidiu Oprea

Prof. Dr. Ovidiu Oprea
Prof. Dr. Ovidiu Oprea

The University Politehnica of Bucharest, UPB, is the largest and oldest technical university in the country and among the most prestigious universities in Romania. Creating knowledge mainly by scientific research, giving it out by education and professional training, disseminating it by information technologies as well as using technological innovation are elements defining the university’s distinctive profile.

Logo University Polytehnica Bucharest
Logo: University Polytehnica of Bucharest

Scientific research at UPB is traditionally one of the most important components of its activities, offering national and international visibility and professional recognition. In connection with the modern concepts of “knowledge society” and “knowledge economy”, UPB defined certain strategic orientations of the scientific research, derived from the competencies of our human resources and in relation to our research infrastructure.

“We always try to have the best equipment available.” – Prof. Dr. Ovidiu Oprea

Therefore, research infrastructure plays a key role in UPB’s performance and we always try to have the best equipment available. One of my preferred units is the complex thermal analysis system by NETZSCH: the STA 449 F3 Jupiter TGA/DSC-FT-IR-GCMS. The system is very versatile and can be used for the entire range of analysis including metallic compounds, ceramic, glass ceramic, various inorganic compounds, polymeric or composite materials from food packaging, pharmaceutical or industrial applications. Due to its complex coupling with FT-IR and GC‑MS, it can also analyze gaseous compounds evolved, be it inorganic or organic and offer valuable information about thermal processes.

“I was very proud when the device was installed in our laboratory and I was very anxious to start working with it.” – Prof. Dr. Ovidiu Oprea

I was very proud when the device was installed in our laboratory and I was very anxious to start working with it. As I was already using another NETZSCH device, the STA 449 C Jupiter, I had some samples which were waiting to be analyzed with this new system to gain more information about the gases evolved. I knew that by means of the new system, I will be able to identify exactly when a complex compound is losing ammonia or just water, or when combustion gases contain CO, CO2 or both.

“Colectiv” Nightclub Fire

Unfortunately, one of the first analyses made with this system was related to the Colectiv” nightclub fire. The number of casualties of this disaster amounted to 64 and more than 100 people were seriously injured. Some firework candles’ sparks ignited the club’s flammable polyurethane acoustic foam, and the fire spread rapidly. The public and the doctors were shocked by the high number of victims and there was no good explanation why people who managed to escape from the fire died after going inside a few more times trying to rescue those left behind. Suspecting that the polyurethane foam combustion gases might be one of the death factors, we quickly performed a series of tests on some commercially available polyurethane foam samples.

Thermal analysis by means of the NETZSCH STA 449 F3 Jupiter TGA/DSC-FT-IR-GC-MS quickly revealed the unseen killer in the “Colectiv” nightclub. The gases evolved were a deadly cocktail of compounds, with the main components carbon monoxide (CO) and cyanhydric acid (HCN). Both of them are deadly, even in small doses and kill in silence by impeding the respiratory processes. The results were quickly released to the public and helped everyone understand that most of the victims were poisoned by toxins released from the burning foam; this also helped doctors comprehend the complexity of the problem. Also, it explained why so many people acting heroically died. Those who escaped the fire but returned to save a friend or a stranger died a little with every step they took inside, with every breath inside the club, until they never came out again.

With this investigation, we were able to prove that the polyurethane accoustic foams were not fire retardant and did not comply with fire safety regulations.

Since then, we have used the NETZSCH STA 449 F3 Jupiter TGA/DSC-FT-IR-GC-MS system daily for routine measurements such as monitoring collagen’s water content or essential oils’ release, but also for research projects like the identification of compounds released by polystyrene foam single-use plates when coming in contact with hot food. But that’s another success story…

Alexander Frenzl has been employed in the Development Department at
NETZSCH Analyzing & Testing since 2005. In 2008, he became Head of the
Mechanical Development Department and, as such, has been involved
in the development of all NETZSCH instruments. Since 2014, Alexander
Frenzl has been the Business Segment Manager for Glass, Ceramics and
Building Materials and serves as an interface between our Development,
Sales and Marketing Departments. One of his focal points is industrial
quality assurance for insulating materials as well as the process optimization
during processing ceramics, especially with respect to new and more
efficient technologies.

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