Reduce Scrap Production with Thermal Analysis

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Bringing cost, material, production process and quality successfully together is one of the key objectives in the injection molding industry. If the production process is not correct or if the material does not adhere to the specified requirements, low quality and thus scrap production is the consequence. Ideally, all of these four factors should be able to be managed in order to avoid scrap production. Thermal analysis methods offer valued approaches.

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A Simple Way to Evaluate and Manage Material Data

Knowledge of the thermal properties of the material is crucial for producing thermoplastic parts. However, materials are not always delivered with sufficient information on all properties. Thermal analysis instruments are suitable to find the most important parameters by yourself. But the instrument is only the first step. The software is equally important. Here are two examples how Proteus® can help achieve faster results.

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Common Causes of Failure of Automotive Thermoplastics

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Failure of injection-molded thermoplastic parts appear in a wide range of forms. Often, the selected material or the production process of parts and components are the cause of the problem. Whenever faulty parts leave the machine, it is important to find the underlying cause of the failure. We selected two common failures of thermoplastics and show how thermal analysis can help determine the cause of failure.

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Automotive Megatrends Transform Polymer Materials

Four technology-driven trends disrupt the automotive industry and transform mobility as we know it today. Our future cars will be autonomous, electric, shared and connected. Polymer parts and components will not become redundant. They will rather be used for different applications. Learn which material properties are crucial in tomorrow’s cars.

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The Problem With Material Data in the Automotive Industry

Every delivery of thermoplastic material includes a certificate. The European Norm EN 10204 specifies different types of control documents. However, the data contained in the free-of-charge documents are often not sufficient enough. Obtaining specific material data of a delivered batch is tied to additional cost. Read how to become the owner of your material data.

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Select Automotive Materials Based on Legal Requirements and Customer Expectations

Car Interior Finishing Materials

The actors in the automotive supply chain are constantly forced to keep up with changing requirements in their industry. Higher fuel efficiency and technological innovations bring about environmental regulations that need to be considered in the design of automotive parts and components. Here, crucial material properties like thermal and mechanical resistance can be determined with thermal analysis.

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Alleviate Cost Pressure in Automotive Manufacturing

Today, no industry lives and breathes more by the saying “Time is money” like the automotive industry. Car manufacturers pass tough improvement targets on to their suppliers of parts and components. Striving to meet constantly changing demands is often accompanied by new assessments of thermoplastic materials. Learn why thermal analysis is crucial in this process.

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Failure Analysis Rejects Product Liability Claims in the Automotive Industry

Did you know that motor vehicles were involved in 19 % of all product recalls listed by the Rapid Alert database in 2018? In the automotive industry, recent product failures concern the rupture and leakage of fuel tanks due to errors in the production process. It is crucial to find the cause of failure that can result from either design-, material- or production-related causes. Four thermal analysis instruments can answer many questions.

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